1) What is WPS?

ANS: - WPS is stands for Welding Procedure Specification.

It is a written document which provides the direction to the person applying the material joining process.

 

2) What is PQR?

ANS: - PQR is stands for Procedure Qualification Record.

PQR is record of variables recorded during the welding of test coupon & to fulfill the required Mechanical properties.

 

3) Difference between WPS & PQR.

ANS: - WPS contains the qualification ranges & PQR contains the actual value recorded during welding of test coupon.

 

4) What is essential Variable?

ANS: - A Change in a welding condition which will effect on Mechanical properties of weldment& it shall require re-qualification of WPS. Example: - P-Number, PWHT, F-Number & Pre-heat.

 

5) What is non-essential Variable?

ANS: - A Change in a welding condition which will not effect on Mechanical properties of weldment& Changes may be made without re-qualification of WPS.

Example: - Groove design, Root Gap, Electrode diameter.

 

6) What is supplementary Variable?

ANS: - A change in a welding condition which will affect the notch – toughness properties of the weldment. In this condition supplementary essential become as additional essential variable.

 

7) What is “ P ” Number & why it assigned?

ANS: - “P” Number is assigned for base metals to reduce number of welding procedure.

 

8) What is “ F “ Number?

ANS: - “F “Number is grouping of electrodes & welding rods.

F number is fundamentally determines the ability of welders to make satisfactory welds with a given filler metal.

 

9) What is “ SFA ” Number?

ANS: -“SFA” Number is an ASME specification.

Example: - Steel and steel alloys

Aluminum and aluminum alloys etc.

 

10) What is “ A “ Number?

ANS: - “A “Number is identified of weld metal chemical composition or weld metal analysis.